Process Engineering Reference Sheets by MyEngineeringTools.com
THE CALCULATORS

Baffle Width and Number Calculation

Determines the required baffle width and evaluates the impact of baffles on the power consumption of a stirred-tank reactor.

📖 Need the theory? Read the methodology, assumptions, and equations in the full reference guide.
Read Baffle Width and Number Calculation Guide →

1. Define Input Parameters

2. Engineering Output

Baffle width (Wb)
- m
Bottom clearance (clearance)
- m
Impeller tip speed (Utip)
- m s-1
Reynolds number (Re)
- dimensionless
Power number for baffled configuration (Np_b)
- dimensionless
Unbaffled shaft power (P_un)
- W
Baffled shaft power (P_b)
- W
Power ratio (Power_ratio)
- dimensionless

Need this calculation offline?

Download Offline Excel Calculation

Context & Assumptions

Proper baffle sizing prevents vortex formation, ensures adequate axial mixing, and predicts the additional motor load introduced by baffles. This methodology is routinely applied in process-engineering design of batch, fed-batch, and continuous reactors with standard multi-baffle configurations.

Understand the Engineering Principles

Review the step-by-step derivations, typical industrial limits, and scale-up rules.

Looking for more tools?

Explore our full library of interactive Process Engineering calculators.

View the Calculator Index