Process Engineering Reference Sheets by MyEngineeringTools.com
THE CALCULATORS

Disc Mill Gap Setting

Calculates the optimal clearance between rotating and stationary discs in an attrition mill based on material properties, desired particle size reduction, and motor power constraints.

📖 Need the theory? Read the methodology, assumptions, and equations in the full reference guide.
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1. Define Input Parameters

2. Engineering Output

Bond Specific Energy (EB)
- kWh/t
Shaft Energy per Tonne (E_shaft)
- kWh/t
Required Motor Power (P_req)
- kW
Available Specific Energy (E_avail)
- kWh/t
Effective Work Index (Wi_eff)
- kWh/t
Required Disc Gap (G_req)
- mm
Adjusted Disc Gap (G_adj)
- mm

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Context & Assumptions

This calculation is used in process engineering to determine the physical gap setting for disc mills used in size reduction of materials like limestone or coffee. It accounts for Bond's law of comminution, motor power limitations, and mechanical wear on the grinding surfaces.

Understand the Engineering Principles

Review the step-by-step derivations, typical industrial limits, and scale-up rules.

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